DISASSEMBLY PROCEDURE 1. REMOVE MAGNET STARTER SWITCH ASSEMBLY
(a) Remove the nut and disconnect the lead wire from the magnet starter switch. |
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(b) Remove the 2 nuts from the starter drive housing while holding the magnet starter switch. |
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(c)
Pull the magnet starter switch and while lifting the front part of the
magnet starter switch, release the plunger hook from the drive lever and
remove the magnet starter switch. | |
2. REMOVE STARTER YOKE ASSEMBLY
(a) Using a T25 "TORX" socket wrench, remove the 2 bolts. |
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(b) Pull out the starter yoke together with the starter commutator end frame. |
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(c) Remove the 2 screws and commutator end frame from the starter yoke. |
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(d) Pull the starter yoke out of the starter commutator end frame.
NOTICE: While holding down the lead wire, remove the starter commutator end frame. |
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3. REMOVE STARTER BRUSH HOLDER ASSEMBLY
(a)
Using a screwdriver, pry the end of the spring away from each brush and
pull out the 4 brushes from the brush holder so that they are held in
place by the springs. | |
(b) Remove the brush holder. 4. REMOVE STARTER ARMATURE ASSEMBLY
(a) Remove the starter armature from the starter yoke. |
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5. REMOVE STARTER ARMATURE PLATE
(a) Remove the starter armature plate from the starter drive housing or starter yoke. |
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6. REMOVE PLANETARY GEAR
(a) Remove the 3 planetary gears from the starter center bearing clutch. |
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7. REMOVE STARTER CENTER BEARING CLUTCH SUB-ASSEMBLY
(a) Remove the starter center bearing clutch with the starter pinion drive lever and rubber seal from the starter drive housing. |
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(b) Remove the starter pinion drive lever and rubber seal from the starter center bearing clutch. |