Toyota Tundra Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL REAR AXLE SHAFT OIL SEAL

(a) Using SST and a hammer, tap in a new oil seal. SST: 09950-60020 09951-00770 SST: 09950-70010 09951-07150

(b) Apply MP grease to the lip of the oil seal.

NOTICE:

Do not allow foreign matter, etc. to contact the axle shaft housing hole.

2. INSTALL REAR AXLE SHAFT

(a) Apply MP grease to a new O-ring.

(b) Install the O-ring to the axle shaft.

(c) Install the rear axle shaft and parking brake plate with the 4 nuts. Torque: 60 N·m {612 kgf·cm, 44 ft·lbf}

3. CONNECT REAR SPEED SENSOR LH

4. CONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY

5. INSTALL PARKING BRAKE SHOE LEVER SUB-ASSEMBLY LH

6. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY LH

7. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY LH

8. INSTALL PARKING BRAKE SHOE RETURN TENSION SPRING LH

9. CHECK PARKING BRAKE INSTALLATION

10. INSTALL REAR DISC LH

11. ADJUST PARKING BRAKE SHOE CLEARANCE

12. CONNECT REAR DISC BRAKE CYLINDER ASSEMBLY LH

(a) Connect the rear disc brake cylinder and install 2 new bolts. Torque: 167 N·m {1703 kgf·cm, 123 ft·lbf} NOTICE: Do not twist the flexible hose. Make sure that the bolts are free from damage and foreign matter. Do not overtighten the bolts.

13. CONNECT REAR BRAKE FLEXIBLE HOSE

(a) Set the flexible hose to the connecting point with the brake tube, and then install a new clip.

(b) Using union nut wrench, connect the flexible hose to the brake tube while holding the flexible hose with a wrench. Torque: without union nut wrench : 15 N·m {155 kgf·cm, 11 ft·lbf} with union nut wrench : 14 N·m {145 kgf·cm, 10 ft·lbf} HINT: Use a torque wrench with a fulcrum length of 30 cm (11.8 in.). NOTICE: Do not bend or damage the brake tube. Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.

14. FILL RESERVOIR WITH BRAKE FLUID

(a) Fill the brake fluid (see page ).

15. BLEED BRAKE LINE

16. CHECK BRAKE FLUID LEVEL IN RESERVOIR

17. CHECK FOR BRAKE FLUID LEAKS

18. INSTALL REAR WHEEL LH

Torque:

for Aluminum Wheel :

131 N·m {1336 kgf·cm, 97 ft·lbf}

for Steel Wheel :

209 N·m {2131 kgf·cm, 154 ft·lbf}

19. INSPECT DIFFERENTIAL OIL

20. INSPECT FOR DIFFERENTIAL OIL LEAK

21. CHECK PARKING BRAKE PEDAL TRAVEL

22. ADJUST PARKING BRAKE PEDAL TRAVEL

23. CHECK SRS WARNING LIGHT

(a) Check the SRS warning light (see page ).

24. CHECK SPEED SENSOR SIGNAL

(a) Check the speed sensor signal (see page ).