Toyota Tundra Service Manual: Removal

Toyota Tundra Service Manual / Steering / Power Steering / Steering Gear / Removal

REMOVAL

PROCEDURE

1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

2. REMOVE FRONT WHEELS

3. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

(a) Put matchmarks on the No. 2 steering intermediate shaft and the power steering gear.

(b) Remove the bolt and disconnect the No. 2 steering intermediate shaft from the power steering gear.

4. DISCONNECT TIE ROD END SUB-ASSEMBLY LH

(a) Remove the cotter pin and nut.

(b) Using SST, disconnect the tie rod end LH from the steering knuckle.

SST: 09610-20012

NOTICE:

Hang SST with a string, etc. to prevent it from falling.
Do not damage the front disc brake dust cover.
Do not damage the ball joint dust cover.
Do not damage the steering knuckle.

5. DISCONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:

Use the same procedures described for the LH side.

6. REMOVE TIE ROD END SUB-ASSEMBLY LH

HINT:

Only remove the tie rod end sub-assembly LH. The tie rod end sub-assembly RH does not need to be removed.

(a) Put matchmarks on the tie rod assembly LH, lock nut and steering rack end sub-assembly.

(b) Remove the tie rod assembly LH and lock nut.

7. REMOVE NO. 1 ENGINE UNDER COVER

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8. REMOVE FRONT DIFFERENTIAL CARRIER ASSEMBLY

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9. REMOVE POWER STEERING GEAR ASSEMBLY

(a) Remove the 2 bolts, 2 nuts and power steering gear.

(b) Using a union nut wrench, disconnect the pressure feed tube (return tube side) from the power steering gear.

NOTICE:

Do not damage the pressure feed tube.

HINT:

Move the steering gear until it reaches a position where the pressure feed tube can be removed, and then perform the procedure.

NOTICE:

Do not damage the pressure feed tube.

HINT:

Move the steering gear until it reaches a position where the pressure feed tube can be removed, and then perform the procedure.

(d) Remove the 2 bolts and disconnect the pressure feed tube clamp.

NOTICE:

Do not damage the pressure feed tube.

(e) Pull the power steering gear assembly out of the vehicle in the order shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

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