Toyota Tundra Service Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL STEERING COLUMN ASSEMBLY

(a) Install the steering column with the bolt and 2 nuts. Torque: 21 N·m {214 kgf·cm, 15 ft·lbf}

2. INSTALL NO. 2 STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

(a) Align the matchmarks on the No. 2 steering intermediate shaft and power steering gear.

(b) Install the bolt. Text in Illustration *a Matchmark Torque: 35 N·m {357 kgf·cm, 26 ft·lbf}

3. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the steering intermediate shaft and No. 2 steering intermediate shaft. Text in Illustration *a Matchmark

(b) Install the bolt.

Torque:

35 N·m {357 kgf·cm, 26 ft·lbf}

(c) Align the matchmarks on the steering column and steering intermediate shaft. Text in Illustration *a Matchmark

(d) Install the bolt.

Torque:

35 N·m {357 kgf·cm, 26 ft·lbf}

(e) Install the 3 bolts and nut. Torque: 5.0 N·m {51 kgf·cm, 44 in·lbf}

4. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY

(a) Install the No. 3 air duct sub-assembly with the bolt. Torque: 5.4 N·m {55 kgf·cm, 48 in·lbf}

5. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

6. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH

7. INSTALL INSTRUMENT SIDE PANEL LH

8. INSTALL COWL SIDE TRIM BOARD LH

9. INSTALL FRONT DOOR SCUFF PLATE LH (for Double Cab, CrewMax)

10. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY

(a) Install the turn signal switch with spiral cable to the steering column with the clamp.

(b) Connect the 5 connectors to the turn signal switch with spiral cable.

11. INSTALL UPPER STEERING COLUMN COVER

(a) Attach the claw to install the upper steering column cover.

(b) Attach the 4 clips.

12. INSTALL LOWER STEERING COLUMN COVER

(a) Attach the 2 claws to install the lower steering column cover.

(b) Install the 2 screws.

Torque:

2.0 N·m {20 kgf·cm, 18 in·lbf}

13. ADJUST SPIRAL CABLE

14. INSTALL STEERING WHEEL ASSEMBLY

(a) Align the matchmarks on the steering wheel and steering main shaft. Text in Illustration *a Matchmark

(b) Install the steering wheel set nut.

Torque:

50 N·m {510 kgf·cm, 37 ft·lbf}

15. INSPECT STEERING WHEEL CENTER POINT

16. INSTALL STEERING PAD

17. INSTALL LOWER NO. 3 STEERING WHEEL COVER

18. INSTALL LOWER NO. 2 STEERING WHEEL COVER

19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

NOTICE:

Some systems need to be initialized after the cable is reconnected (See page ).

20. CHECK SRS WARNING LIGHT

(See page )