SYSTEM DESCRIPTION
1. GENERAL
(a) The air conditioning system has the following controls:
Control
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Outline
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Manual Control
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The air conditioning amplifier controls the damper positions (air inlet
control damper, air mix control damper and mode control damper) and blower
speed in accordance with the positions of the switches (temperature control
switch, blower switch, mode select switch and air inlet control switch).
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MAX A/C Control
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When the temperature control switch is in the MAX A/C position, the air
conditioning amplifier turns the compressor on and activates the servo motor
(air inlet) to set the air inlet control damper to the RECIRC position,
improving the cooling efficiency.
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Compressor Control
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Through the calculation of the target evaporator temperature based on
various sensor signals, the air conditioning amplifier optimally controls
the discharge capacity by regulating the opening extent of the air conditioning
compressor solenoid valve.
The air conditioning amplifier compares the pulley speed signals, which
are transmitted by the lock sensor located on the air conditioning compressor,
with the engine speed signals, which are transmitted by the ECM (crankshaft
position sensor). When the air conditioning amplifier determines that the
pulley is locked, it turns off the magnetic clutch.
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Self-Diagnosis
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A DTC (Diagnostic Trouble Code) is stored in the memory when the air
conditioning amplifier detects a problem with the air conditioning system.
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2. MODE POSITION AND DAMPER OPERATION (for Regular Cab and Double Cab)
(a) Mode Position and Damper Operation
Functions of Main Dampers:
Control Damper
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Operation Position
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Damper Position
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Operation
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Air Inlet Control Damper
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FRESH
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B
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Brings in fresh air.
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RECIRC
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A
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Recirculates internal air.
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Air Mix Control Damper
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MAX COLD to MAX HOT Temperature Setting
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C - E
F - H
I - K
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Varies the mixture ratio of fresh air and recirculated air in order to
regulate the temperature continuously from HOT to COLD.
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Air Outlet Control Damper
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FACE
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O, P, T, W
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Air blows out of the front center register, side registers, and footwell
ducts.*1
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BI-LEVEL
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M, P', S, W
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Air mainly blows out of the front center register, side register, and
footwell ducts.
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FOOT
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M, Q, R', X
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Air mainly blows out of the front and rear footwell ducts. In addition,
air blows out slightly from the front and side defrosters, front center
register, and side register.*2
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FOOT / DEF
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M, P', R', Y'
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Air mainly blows out of the front and side defrosters to defrost the
windshield; air also blows out from the front and rear footwell ducts, front
center register, and side register.*2
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DEF
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O, P, R, Y
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Air blows out of the front and side defrosters and side registers to
defrost the windshield.
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HINT:
*1: In multi mode, air blows out of all the air outlets except the front and
side defrosters.
*2: In multi mode, air blows out of all the air outlets.
3. MODE POSITION AND DAMPER OPERATION (for CrewMax)
(a) Mode Position and Damper Operation
Functions of Main Dampers:
Control Damper
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Operation Position
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Damper Position
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Operation
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Air Inlet Control Damper
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FRESH
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B
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Brings in fresh air.
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RECIRC
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A
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Recirculates internal air.
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Air Mix Control Damper
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MAX COLD to MAX HOT Temperature Setting
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C - E
F - H
I - K
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Varies the mixture ratio of fresh air and recirculated air in order to
regulate the temperature continuously from HOT to COLD.
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Air Outlet Control Damper
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FACE
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O, P, T, W
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Air blows out of the front center register, side registers, and footwell
ducts.*1
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BI-LEVEL
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M, P', S, W
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Air mainly blows out of the front center register, side register, and
footwell ducts.
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FOOT
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M, Q, R', X
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Air mainly blows out of the front and rear footwell ducts. In addition,
air blows out slightly from the front and side defrosters, front center
register, and side register.*2
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FOOT / DEF
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M, P', R', Y'
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Air mainly blows out of the front and side defrosters to defrost the
windshield; air also blows out from the front and rear footwell ducts, front
center register, and side register.*2
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DEF
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N, P, R, Y
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Air blows out of the front and side defrosters and side registers to
defrost the windshield.
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HINT:
*1: In multi mode, air blows out of all the air outlets except the front and
side defrosters.
*2: In multi mode, air blows out of all the air outlets.
4. AIR OUTLETS AND AIRFLOW VOLUME (for Regular Cab)
(a) Air Outlets and Airflow Volume
INDICATION
(MODE)
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FACE
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FOOT
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DEF
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CENTER
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SIDE
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FRONT
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CENTER
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SIDE
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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C
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B
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D
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A
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G
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E
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K
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J
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L
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I
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FACE
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-
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-
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-
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-
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-
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-
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Mid1
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-
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-
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-
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-
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B/L
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-
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-
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-
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-
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Mid2
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-
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-
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-
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-
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FOOT
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Mid3
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F/D
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Mid4
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DEF
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-
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-
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-
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-
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-
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-
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5. AIR OUTLETS AND AIRFLOW VOLUME (for Double Cab)
(a) Air Outlets and Airflow Volume
INDICATION
(MODE)
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FACE
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FOOT
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DEF
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CENTER
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SIDE
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FRONT
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REAR
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CENTER
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SIDE
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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C
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B
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D
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A
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G
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E
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H
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F
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K
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J
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L
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I
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FACE
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|
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-
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-
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-
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-
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-
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-
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-
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-
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Mid1
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-
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-
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-
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-
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B/L
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-
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-
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-
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-
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Mid2
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-
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-
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-
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-
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FOOT
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Mid3
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F/D
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Mid4
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DEF
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-
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-
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-
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-
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-
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-
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-
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-
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6. AIR OUTLETS AND AIRFLOW VOLUME (for CrewMax)
(a) Air Outlets and Airflow Volume
INDICATION
(MODE)
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FACE
|
FOOT
|
DEF
|
CENTER
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SIDE
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REAR
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FRONT
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REAR
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CENTER
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SIDE
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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-
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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Driver Side
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Passenger Side
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C
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B
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D
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A
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M
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G
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E
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H
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F
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K
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J
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L
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I
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FACE
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-
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-
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-
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-
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-
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-
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-
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-
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Mid1
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-
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-
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-
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-
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B/L
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-
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-
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-
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-
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Mid2
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-
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-
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-
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-
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FOOT
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Mid3
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F/D
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Mid4
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DEF
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-
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-
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-
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-
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-
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-
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-
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-
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-
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