Toyota Tundra Service Manual: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

HINT:

• Use the same procedure for the RH and LH sides.
• The procedure listed below is for the LH side.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page ).

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

3. REMOVE REAR DOOR INSIDE HANDLE BEZEL PLUG LH

(a) Using a screwdriver, detach the 4 claws and remove the inside handle bezel. HINT: Tape the screwdriver tip before use.

4. REMOVE REAR UPPER DOOR ARMREST BASE PANEL LH

(a) Using a moulding remover A, detach the 2 clips and 5 claws, and remove the rear upper door armrest base panel LH.

(b) Disconnect the connector.

5. REMOVE REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY

6. REMOVE REAR DOOR FRAME GARNISH LH

(a) Detach the 4 clips and remove the rear door frame garnish.

7. REMOVE REAR DOOR ARMREST COVER LH

8. REMOVE REAR DOOR TRIM BOARD SUB-ASSEMBLY LH

(a) Remove the 2 screws.

(b) Using a clip remover, remove the clip.

(c) Detach the 9 clips and remove the trim cover. Then disconnect the connector.

(d) Disconnect the 2 cables from the inside handle.

9. REMOVE REAR INNER DOOR GLASS WEATHERSTRIP LH

10. REMOVE REAR NO. 2 DOOR TRIM BRACKET

(a) Remove the 2 screws and bracket.

11. REMOVE REAR SPEAKER ASSEMBLY

12. REMOVE REAR DOOR SERVICE HOLE COVER LH

(a) Disconnect the connector and 2 clamps.

(b) Remove the rear door service hole cover.

HINT:

Remove the remaining tape on the door.

13. REMOVE REAR DOOR GLASS RUN LH

(a) Remove the rear door glass run.

14. REMOVE REAR DOOR REAR LOWER WINDOW FRAME SUB-ASSEMBLY LH

(a) Remove the 4 bolts and rear door rear lower window frame. HINT: Remove the frame through the service hole. NOTICE: Be careful when removing the bolts as the frame may fall and become damaged.

15. REMOVE REAR NO. 2 DOOR GLASS RUN LH

(a) Remove the rear door glass run from the rear rear door lower window frame.

16. REMOVE REAR DOOR GLASS SUB-ASSEMBLY LH

(a) Remove the rear door glass from the rear door window regulator as shown in the illustration.

NOTICE:

Do not damage the door glass.

17. REMOVE REAR DOOR FRONT WINDOW GUIDE SUB-ASSEMBLY LH

(a) Remove the 2 bolts and rear door front window guide. HINT: Remove the frame through the service hole. NOTICE: Be careful when removing the bolts as the frame may fall and become damaged.

18. REMOVE REAR NO. 2 DOOR GLASS RUN LH

(a) Remove the rear door glass run from the window frame front lower.

19. REMOVE REAR OUTER DOOR GLASS WEATHERSTRIP

20. REMOVE REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY LH

(a) Disconnect the connector.

(b) Loosen the temporary bolt.

NOTICE:

Do not remove the temporary bolt. If the temporary bolt is removed, the front door window regulator may fall and become damaged.

(c) Remove the 3 bolts and window regulator.

(d) Remove the window regulator through the service hole.

(e) Remove the temporary bolt from the door window regulator.

21. REMOVE POWER WINDOW REGULATOR MOTOR ASSEMBLY LH

(a) Using a T25 "TORX" driver, remove the 3 screws and motor. NOTICE: Be careful when removing the screws as the motor may fall and become damaged.

22. REMOVE REAR DOOR LOCK ASSEMBLY LH

(a) Disconnect the connector.

(b) Using a T30 "TORX" wrench, remove the 3 screws and door lock.

HINT:

Remove the door lock through the service hole.

NOTICE:

Be careful when removing the bolts as the door lock may fall and become damaged.

23. REMOVE REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY LH

(a) Remove the rear door lock remote control cable.

24. REMOVE REAR DOOR INSIDE LOCKING CABLE ASSEMBLY LH

(a) Using a screwdriver, detach the 3 claws. HINT: Tape the screwdriver tip before use.

(b) Remove the rear door inside locking cable.

25. REMOVE REAR DOOR LOCK CHILD PROTECTION COVER LH

26. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

(a) Remove the 2 hole plugs.

(b) Remove the 2 bolts and outside handle.

27. REMOVE REAR DOOR LOCK OPEN ROD LH

28. REMOVE REAR NO. 2 DOOR WEATHERSTRIP LH

(a) Using a clip remover, detach the 7 clips and remove the weatherstrip. HINT: If clips are damaged during removal, replace them.

29. REMOVE REAR DOOR CHECK ASSEMBLY LH

(a) Remove the bolt, 2 nuts and door check. HINT: Remove the door check through the service hole. NOTICE: Be careful when removing the bolts as the door check may fall and become damaged.

30. REMOVE REAR DOOR WEATHERSTRIP LH

(a) Using a clip remover, detach the 34 clips and remove the weatherstrip. HINT: If clips are damaged during removal, replace them.