Toyota Tundra Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

A bolt without a torque specification is shown in the standard bolt chart.

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PROCEDURE

1. INSTALL NO. 1 INSTRUMENT PANEL CLIP

(a) Attach the 2 claws to install the 2 No. 1 instrument panel clips.

2. INSTALL NO. 3 INSTRUMENT PANEL STAY

(a) Attach the 3 claws to install the 3 No. 3 instrument panel stays.

3. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY

(a) Set the instrument panel sub-assembly and attach the 5 claws.

(b) Install the 2 nuts <C> and 3 bolts <B>.

(c) Install the 2 bolts <G>.

Torque:

20 N·m {204 kgf·cm, 15 ft·lbf}

*a

Bolt <G>

*b

Bolt <B>

*c

Nut <C>

-

-

(d) Connect each connector and attach each wire harness clamp.

*A

w/ Automatic Light Control System

*B

w/ Front Center Speaker

4. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY LH

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5. INSTALL INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

(a) Attach the 3 clips and 2 claws to install the instrument panel speaker panel sub-assembly.

6. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY RH

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7. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

HINT:

Use the same procedure described for the instrument panel speaker panel sub-assembly.

8. INSTALL FRONT PILLAR GARNISH LH

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9. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

(a) for Double Cab:

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(b) for CrewMax:

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10. INSTALL FRONT PILLAR GARNISH RH

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11. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.

12. INSTALL CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

(a) for 4WD:

Connect the connector.

(b) Attach the 18 clips and wire harness clamp to install the center instrument cluster finish panel sub-assembly.

13. INSTALL RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET

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14. INSTALL LOWER CENTER INSTRUMENT PANEL FINISH PANEL WITH AIR CONDITIONING CONTROL ASSEMBLY

(a) Connect each connector.

(b) Attach the 8 clips, 2 claws and guide to install the lower center instrument panel finish panel together with the air conditioning control assembly.

*A

for Automatic Air Conditioning System

*B

for Manual Air Conditioning System

*1

Air Conditioning Control Assembly

*2

Lower Center Instrument Panel Finish Panel

Protective Tape

-

-

15. INSTALL NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

(a) Attach the 3 claws and 4 clips to install the No. 2 instrument cluster finish panel garnish.

16. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY RH

(a) Attach the 4 claws to install the lower instrument panel finish panel sub-assembly RH.

(b) Install the 4 screws <F> and bolt <A>.

17. INSTALL INSTRUMENT SIDE PANEL RH

(a) Attach the 4 guides and 3 claws to install the instrument side panel RH.

18. INSTALL NO. 4 INSTRUMENT REGISTER SUB-ASSEMBLY

(a) Attach the 10 clips to install the No. 4 instrument register sub-assembly.

19. INSTALL LOWER NO. 2 INSTRUMENT PANEL AIRBAG ASSEMBLY

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20. INSTALL LOWER INSTRUMENT PANEL

(a) Attach the 3 claws to install the lower instrument panel.

(b) Install the bolt <A> and screw <D>.

21. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

(a) Attach the 2 guides, 4 claws and clip to install the No. 2 instrument panel under cover sub-assembly.

22. INSTALL COMBINATION METER ASSEMBLY

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23. INSTALL INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

(a) Attach the 6 clips to install the instrument cluster finish panel assembly.

(b) Install the 2 clips.

24. INSTALL INSTRUMENT CLUSTER FINISH PANEL ORNAMENT

(a) Attach the 3 clips and claw to install the instrument cluster finish panel ornament.

25. INSTALL NO. 2 SWITCH HOLE BASE

(a) Connect each connector.

(b) Attach the 4 clips to install the No. 2 switch hole base.

26. INSTALL UPPER STEERING COLUMN COVER

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27. INSTALL LOWER STEERING COLUMN COVER

(a) Attach the 2 claws to install the lower steering column cover.

(b) While turning the steering wheel assembly to the right and left, install the 2 screws.

28. INSTALL NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH

(a) Attach the 3 clips and 3 claws to install the No. 1 instrument cluster finish panel garnish.

29. INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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30. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH

(a) Connect the hood lock control cable to the hood lock control lever, rotate the hood lock control cable, and then slide and push the hood lock control cable into place.

(b) Attach the 3 hooks to connect the hood lock control lever to the lower instrument panel finish panel sub-assembly LH.

(c) Connect each connector.

(d) Attach the 9 clips and 2 claws to install the lower instrument panel finish panel sub-assembly LH.

(e) Install the 2 bolts <A>.

31. INSTALL COWL SIDE TRIM BOARD LH

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32. INSTALL FRONT DOOR SCUFF PLATE LH

(a) for Double Cab:

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(b) for CrewMax:

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33. INSTALL COWL SIDE TRIM BOARD RH

HINT:

Use the same procedure described for the LH side.

34. INSTALL FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.

35. INSTALL LOWER CENTER INSTRUMENT COVER

(a) Attach the 2 guides and 2 clips to install the lower center instrument cover.

(b) Install the 2 clips.

36. INSTALL INSTRUMENT SIDE PANEL LH

(a) Attach the 4 guides and 3 claws to install the instrument side panel LH.

37. INSTALL NO. 1 INSTRUMENT PANEL REGISTER SUB-ASSEMBLY

(a) Attach the 4 clips to install the No. 1 instrument panel register sub-assembly.

38. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected.

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39. CHECK SRS WARNING LIGHT

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    Disassembly

    Reassembly

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