Toyota Tundra Service Manual: Removal

REMOVAL

PROCEDURE

1. TABLE OF BOLT, SCREW AND NUT

HINT:

All bolts, screws and nuts relevant to installing and removing the instrument panel are shown along with their alphabet code below.

2. PRECAUTION

NOTICE:

After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (See page ).

3. DISABLE AUTOAWAY/RETURN FUNCTION (for Power Tilt and Power Telescopic Steering Column)

(a) Disable the Autoaway/Return function by changing the customize parameter (See page ).

NOTICE:

Record the above operation causes the Autoaway/Return function to be disabled when the ignition switch is turned off.

(b) Turn the ignition switch to ON. Operate the tilt and telescopic switch to fully extend and lower the steering column.

(c) Turn the ignition switch off.

4. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

(a) Disconnect the cable from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

NOTICE:

When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See page ).

5. REMOVE NO. 1 INSTRUMENT PANEL REGISTER SUB-ASSEMBLY

6. REMOVE INSTRUMENT SIDE PANEL LH

7. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY

(a) Twist the shift lever knob sub-assembly in the direction indicated by the arrow and remove it.

8. REMOVE UPPER REAR CONSOLE PANEL SUB-ASSEMBLY

(a) Move the shift lever to N.

(b) Apply protective tape as shown in the illustration. Text in Illustration *1 Protective Tape

(c) Using a moulding remover B, detach the 6 clips and remove the upper rear console panel sub-assembly.

9. REMOVE UPPER CONSOLE PANEL SUB-ASSEMBLY

(a) Detach the 12 clips and remove the upper console panel sub-assembly.

10. REMOVE REAR CONSOLE END PANEL SUB-ASSEMBLY

(a) Using a moulding remover B, detach the 7 clips and remove the rear console end panel sub-assembly.

(b) w/ Power Outlet Socket:

Detach the 2 wire harness clamps and disconnect the connector.

11. REMOVE CONSOLE BOX CARPET

(a) Remove the console box carpet.

12. REMOVE REAR CONSOLE BOX ASSEMBLY

(a) Disconnect the 2 connectors.

(b) Remove the 2 screws <E> and 4 bolts <B> and rear console box assembly.

13. REMOVE FRONT CONSOLE BOX

(a) Remove the 2 clips and detach the connector.

(b) Remove the 5 screws <E> and front console box.

14. REMOVE FRONT DOOR SCUFF PLATE LH

15. REMOVE COWL SIDE TRIM BOARD LH

16. REMOVE FRONT DOOR SCUFF PLATE RH

HINT:

Use the same procedure described for the LH side.

17. REMOVE COWL SIDE TRIM BOARD RH

HINT:

Use the same procedure described for the LH side.

18. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH

19. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

20. REMOVE NO. 1 INSTRUMENT CLUSTER FINISH PANEL GARNISH

21. REMOVE NO. 2 SWITCH HOLE BASE

(a) Apply protective tape as shown in the illustration. Text in Illustration *1 Protective Tape

(b) Detach the 4 clips and remove the No. 2 switch hole base.

(c) Disconnect each connector.

22. REMOVE INSTRUMENT CLUSTER FINISH PANEL ORNAMENT

(a) Apply protective tape as shown in the illustration. Text in Illustration *1 Protective Tape

(b) Detach the 3 clips, claw and remove the instrument cluster finish panel ornament.

23. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSEMBLY

(a) Remove the 2 clips.

(b) Detach the 6 clips and remove the instrument cluster finish panel assembly.

24. REMOVE COMBINATION METER ASSEMBLY

25. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

26. REMOVE LOWER INSTRUMENT PANEL

27. REMOVE LOWER NO. 2 INSTRUMENT PANEL AIRBAG ASSEMBLY

28. REMOVE NO. 4 INSTRUMENT REGISTER SUB-ASSEMBLY

29. REMOVE INSTRUMENT SIDE PANEL RH

30. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY RH

31. REMOVE NO. 2 INSTRUMENT CLUSTER FINISH PANEL GARNISH

32. REMOVE LOWER CENTER INSTRUMENT PANEL FINISH PANEL WITH AIR CONDITIONING CONTROL ASSEMBLY

33. REMOVE RADIO AND DISPLAY RECEIVER ASSEMBLY WITH BRACKET

34. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY

35. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

36. REMOVE FRONT PILLAR GARNISH LH

37. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure described for the LH side.

38. REMOVE FRONT PILLAR GARNISH RH

39. REMOVE INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

40. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY LH

41. REMOVE NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

42. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY RH

43. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY

(a) for Manual Tilt Steering Column:

Operate the tilt lever to fully extend and lower the steering column.

(b) Disconnect each connector and each wire harness clamp.

(c) for Automatic Air Conditioning System:

Detach the 2 claws and disconnect the cooler thermistor.

(d) Apply protective tape as shown in the illustration.

(e) Remove the 2 bolts <G>.

(f) Remove the 3 bolts <B> and 2 nuts <C>.

(g) Detach the 5 claws and remove the instrument panel sub-assembly.

44. REMOVE NO. 3 INSTRUMENT PANEL STAY

45. REMOVE NO. 1 INSTRUMENT PANEL CLIP