Toyota Tundra Service Manual: Reassembly

REASSEMBLY

CAUTION / NOTICE / HINT

CAUTION:

Wear protective gloves. Sharp areas on the parts may injure your hands.

PROCEDURE

1. INSTALL CENTER FRONT SEAT BELT ASSEMBLY

(a) Attach the 2 claws to install the center front seat belt assembly.

(b) Install the bolt and nut.

Torque:

Bolt :

7.5 N·m {76 kgf·cm, 66 in·lbf}

Nut :

42 N·m {428 kgf·cm, 31 ft·lbf}

2. INSTALL CENTER SEAT RECLINING ADJUSTER INSIDE COVER RH

(a) Attach the claw to install the center seat reclining adjuster inside cover RH.

3. INSTALL CENTER SEAT RECLINING ADJUSTER INSIDE COVER LH

(a) Attach the claw to install the center seat reclining adjuster inside cover LH.

4. INSTALL CENTER SEATBACK PAD

(a) Install the center seatback pad.

5. INSTALL CENTER FRONT SEATBACK COVER

(a) Install the center front seatback cover.

6. INSTALL FRONT SEAT HEADREST SUPPORT

(a) Attach the 4 claws to install the 2 front seat headrest supports.

7. INSTALL FRONT SEATBACK BOARD SUB-ASSEMBLY

(a) RH Side: Connect the cable to the center seatback frame inner side.

(b) LH Side: Connect the cable to the center seatback frame inner side.

(c) Attach the 21 claws to install the front seatback board sub-assembly.

(d) Install the screw.

(e) Install the 6 screws.

8. INSTALL SEAT FASTENER COVER

(a) Attach the 6 claws to install the 2 seat fastener covers.

9. INSTALL CENTER FRONT SEAT ARMREST COVER

(a) Install the center front seat armrest cover with the 2 screws.

10. INSTALL FRONT SEAT TRAY

(a) Attach the 5 clips to install the front seat tray.

11. INSTALL RECLINING REMOTE CONTROL BEZEL

(a) Attach the 2 clips and claw to install the reclining control bezel.

12. INSTALL LOWER FRONT SEAT SHOULDER BELT COVER

(a) Using a T30 "TORX" socket wrench, install the lower front seat shoulder belt cover with the 2 bolts.

Torque:

9.0 N·m {92 kgf·cm, 80 in·lbf}

13. INSTALL UPPER REAR SEATBACK LOCK BEZEL

(a) Connect the center front seat belt assembly to the front seat shoulder belt cover.

(b) Attach the 4 claws to install the upper rear seatback lock bezel.

14. INSTALL FRONT SEAT SHOULDER BELT COVER

(a) Using a T10 "TORX" socket wrench, install the front seat shoulder belt cover with the 2 screws.

Torque:

0.9 N·m {9 kgf·cm, 8 in·lbf}

15. INSTALL FRONT SEAT HEADREST ASSEMBLY

(a) Install the front seat headrest assembly.

16. INSTALL CONSOLE BOX WIRE

(a) Attach the 4 clamps to install the console box wire.

17. INSTALL CENTER POWER OUTLET SOCKET COVER

18. INSTALL POWER OUTLET SOCKET ASSEMBLY

19. INSTALL FRONT SEAT UNDER TRAY

(a) Using a T30 "TORX" socket wrench, install the front seat under tray with the 2 bolts. Torque: 4.0 N·m {41 kgf·cm, 35 in·lbf}

(b) Connect the connector of the power outlet socket assembly.

20. INSTALL FOLD SEAT STOPPER CUSHION

(a) Using a T20 "TORX" socket wrench, install the 2 fold stopper cushions with the 2 screws.

Torque:

2.0 N·m {20 kgf·cm, 18 in·lbf}

21. INSTALL CENTER SEATBACK ASSEMBLY

(a) Install the center seatback assembly.

(b) RH Side:

Using a T55 "TORX" socket wrench, install the 2 bolts.

Torque:

55 N·m {561 kgf·cm, 41 ft·lbf}

(c) LH Side:

Using a T40 "TORX" socket wrench, install the 2 bolts.

Torque:

42 N·m {428 kgf·cm, 31 ft·lbf}

(d) Install the 2 wire harness clamps to the center seatback frame.

22. CONNECT CENTER FRONT SEAT BELT ASSEMBLY RH

(a) Connect the center front seat belt assembly RH with the bolt.

Torque:

42 N·m {428 kgf·cm, 31 ft·lbf}

23. INSTALL CENTER FRONT SEAT INNER BELT ASSEMBLY

(a) Install the center front seat inner belt assembly with the bolt. Torque: 42 N·m {428 kgf·cm, 31 ft·lbf} NOTICE: Do not allow the anchor of the center front seat inner belt assembly to overlap the protruding part of the center seatback frame. Text in Illustration *1 Protruding Part

24. INSTALL CENTER FRONT SEAT CUSHION PAD

(a) Using hog ring pliers, install the center front seat cushion pad to the center seat cushion frame with 3 new hog rings as shown in the illustration. NOTICE: Be careful not to damage the separate type front seat cushion cover. Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the separate type front seat cushion cover. Text in Illustration *1 Hog Ring Pliers

25. INSTALL REAR SEAT LOCK LATCH

(a) Install the rear seat lock latch and fasten the button.

(b) Using a T30 "TORX" socket wrench, install the 2 bolts. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf}

26. INSTALL CENTER FRONT SEAT CUSHION ASSEMBLY

(a) Install the center front seat cushion assembly with the 2 bolts.

Torque:

30 N·m {306 kgf·cm, 22 ft·lbf}

27. INSTALL CENTER FRONT SEAT CUSHION COVER

(a) Install the center front seat cushion cover, and then attach the 3 hooks.

28. INSTALL CENTER SEAT CUSHION SHIELD RH

(a) Attach the 7 claws and 3 clips to install the center seat cushion shield RH.

(b) Using a T30 "TORX" socket wrench, install the bolt.

Torque:

2.0 N·m {20 kgf·cm, 18 in·lbf}

29. INSTALL CENTER SEAT CUSHION SHIELD LH

(a) Attach the 7 claws and 2 clips to install the center seat cushion shield LH.

(b) Using a T30 "TORX" socket wrench, install the bolt.

Torque:

2.0 N·m {20 kgf·cm, 18 in·lbf}

30. INSTALL REAR POWER OUTLET SOCKET COVER (for CrewMax)

31. INSTALL REAR POWER OUTLET SOCKET (for CrewMax)

32. INSTALL NO. 2 SEATBACK LOCK CONTROL BEZEL (for CrewMax)

(a) Install the No. 2 seatback lock control bezel with the 4 screws.

33. INSTALL NO. 1 CONSOLE BOX REGISTER ASSEMBLY (for CrewMax)

(a) Install the No. 1 console box register assembly with the 3 screws.

34. INSTALL NO. 2 CONSOLE BOX REGISTER ASSEMBLY (for CrewMax)

(a) Install the No. 2 console box register assembly with the 3 screws.

35. INSTALL REAR POWER OUTLET SOCKET COVER (for Double Cab)

36. INSTALL REAR POWER OUTLET SOCKET ASSEMBLY (for Double Cab)

37. INSTALL CENTER SEATBACK PANEL

(a) for Double Cab: (1) Connect the connector. (2) Attach the 4 clips to install the center seatback panel. (3) Install the 2 screws.

(b) for CrewMax: (1) Connect the connector. (2) Attach the 4 claws and 4 clips to install the center seatback panel.