Toyota Tundra Service Manual: Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

CAUTION:

Wear protective gloves. Sharp areas on the parts may injure your hands.

PROCEDURE

1. REMOVE REAR SEAT HEADREST ASSEMBLY

(a) Push the 2 lock release buttons indicated by the arrows in the illustration to release the lock, and then remove the rear seat headrest assembly.

2. REMOVE REAR CENTER SEAT HEADREST ASSEMBLY

(a) Push the lock release button indicated by the arrows in the illustration to release the lock, and then remove the rear center seat headrest assembly.

3. REMOVE REAR SEATBACK LOCK CONTROL BEZEL

(a) Pull out the 2 fasteners.

(b) Detach the 2 hooks and open the 2 fasteners, and then open the separate type rear seat cushion cover.

(c) Detach the 4 claws on the backside of the rear seatback lock control bezel and remove the rear seatback lock control bezel.

4. REMOVE SEPARATE TYPE REAR SEAT CUSHION COVER WITH PAD

(a) Detach the 6 hooks and remove the separate type rear seat cushion cover with pad.

5. REMOVE SEPARATE TYPE REAR SEAT CUSHION COVER

(a) Remove the 12 hog rings and detach the 2 fasteners to remove the separate type rear seat cushion cover.

Text in Illustration

*1

Fastener

6. REMOVE REAR SEAT RECLINING COVER LH

(a) Using a T25 "TORX" socket wrench, remove the 2 screws.

(b) Detach the guide and claw, and then remove the rear seat reclining cover LH.

7. REMOVE REAR SEAT INNER RECLINING COVER LH

(a) Using a T25 "TORX" socket wrench, remove the screw.

(b) Detach the clip.

(c) Detach the 2 guides in the direction indicated by the arrow shown in the illustration, and then remove the rear seat inner reclining cover LH.

8. REMOVE REAR NO. 1 SEAT INNER BELT ASSEMBLY LH

(a) Loosen the bolt.

(b) Detach the guide and remove the rear No. 1 seat inner belt assembly LH.

9. REMOVE REAR SEAT CENTER ARMREST ASSEMBLY

(a) Remove the 3 nuts and rear seat center armrest assembly from the rear seatback.

(b) Using a T25 "TORX" socket wrench, remove the 2 bolts together with the 2 bushes.

(c) Remove the rear seat armrest bracket from the rear seat center armrest assembly.

10. REMOVE CUP HOLDER ASSEMBLY

(a) Using moulding remover B, detach the 4 claws and remove the cup holder assembly.

11. REMOVE REAR NO. 1 SEAT CENTER ARMREST COVER

(a) Detach the 3 hooks and remove the rear No. 1 seat center armrest cover.

12. REMOVE TETHER ANCHOR BRACKET SUB-ASSEMBLY

(a) Detach the 2 hooks of the separate type rear seatback cover.

(b) Remove the 2 bolts and 2 tether anchor bracket sub-assemblies.

13. REMOVE REAR SEAT HEADREST SUPPORT

(a) Detach the 4 claws and remove the 2 rear seat headrest supports.

14. REMOVE REAR NO. 1 SEAT HEADREST SUPPORT ASSEMBLY

(a) Detach the 4 claws and remove the 2 rear No. 1 seat headrest support assemblies.

15. REMOVE SEPARATE TYPE REAR SEATBACK COVER WITH PAD

(a) Remove the nut.

(b) Pass the rear center seat outer belt assembly through the rubber band of the separate type rear seatback cover and disconnect the floor anchor of the rear center seat outer belt assembly.

Text in Illustration

*1

Rubber Band

(c) Remove the screw.

(d) Detach the 2 guides and remove the upper rear seatback lock bezel of the rear center seat outer belt assembly.

(e) Detach the 8 hooks.

(f) Pass the floor anchor of the rear center seat outer belt assembly through the hole of the separate type rear seatback cover with pad in the direction indicated by the arrow shown in the illustration and remove the separate type rear seatback cover with pad.

16. REMOVE SEPARATE TYPE REAR SEATBACK COVER

(a) Remove the 9 hog rings and detach the 4 fasteners to remove the separate type rear seatback cover.

Text in Illustration

*1

Fastener

17. REMOVE REAR SEAT SHOULDER BELT HOLE COVER

(a) Detach the 3 guides and remove the rear center seat outer belt assembly.

(b) Remove the screw.

(c) Detach the 2 guides and remove the rear seat shoulder belt hole cover.

18. REMOVE REAR CENTER SEAT OUTER BELT ASSEMBLY

(a) Remove the nut.

(b) Detach the guide and remove the rear center seat outer belt assembly.

19. REMOVE NO. 1 RECLINING ADJUSTER RELEASE HANDLE LH

(a) Pull the No. 1 reclining adjuster release handle LH and fold up the rear seat cushion frame sub-assembly LH.

HINT:

Make sure that the rear seat cushion frame sub-assembly LH is locked.

(b) Detach the clamp and disconnect the cable end of the No. 1 reclining adjuster release handle LH as shown in the illustration.

(c) Detach the 2 cable clamps.

(d) Detach the 2 cable clamps.

Text in Illustration

*1

Clamp

*2

Cable Tie

(e) Cut off the cable tie.

(f) Remove the 4 screws and No. 1 reclining adjuster release handle LH.

20. REMOVE REAR SEAT CUSHION FRAME SUB-ASSEMBLY LH

(a) Operate the lever of the rear seat ture lock sub-assembly and fold down the rear seat cushion frame sub-assembly LH.

HINT:

Do not lock the rear seat cushion frame sub-assembly LH.

(b) Using a T40 "TORX" socket wrench, remove the 2 bolts and rear seat cushion frame sub-assembly LH.

21. REMOVE REAR SEAT TURN LOCK SUB-ASSEMBLY

(a) Remove the 2 nuts and rear seat turn lock sub-assembly.

22. REMOVE REAR SEATBACK FRAME SUB-ASSEMBLY LH

(a) Remove the 5 bolts and rear seatback frame sub-assembly LH.

    Components

    Installation

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