Toyota Tundra Service Manual: Disposal

DISPOSAL

CAUTION / NOTICE / HINT

CAUTION:

Before performing pre-disposal deployment of any SRS part, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.

PROCEDURE

1. PRECAUTION

CAUTION:

• An airbag or pretensioner may be activated by static electricity. To prevent this, be sure to touch a metal surface with your bare hands to discharge static electricity before performing this procedure.
• Never dispose of a curtain shield airbag assembly with an undeployed airbag.
• The airbag produces an exploding sound when it is deployed, so perform the operation outdoors and where it will not create a nuisance to nearby residents.
• When deploying the airbag, always use the specified SST (SRS Airbag Deployment Tool). Perform the operation in a place away from electrical noise.
• When deploying the airbag, perform the operation at least 10 m (32.8 ft.) away from the curtain shield airbag assembly.
• The curtain shield airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
• Use gloves and safety glasses when handling a curtain shield airbag assembly with a deployed airbag.
• Do not apply water etc. to a curtain shield airbag assembly with a deployed airbag.
• Always wash your hands with water after completing the operation.

HINT:

When scrapping a vehicle equipped with an SRS or disposing of the curtain shield airbag assembly, be sure to deploy the airbag first in accordance with the following procedure. If any abnormality occurs with the airbag deployment, contact the Service Department of TOYOTA MOTOR SALES, U.S.A., INC.

2. DISPOSE OF CURTAIN SHIELD AIRBAG ASSEMBLY (WHEN INSTALLED IN VEHICLE)

NOTICE:

• When disposing of the curtain shield airbag assembly, never use the customer's vehicle to deploy the airbag.
• Be sure to observe the following procedure when deploying the airbag.

HINT:

Prepare a battery as the power source to deploy the airbag.

(a) Check the function of SST. Click here SST: 09082-00700

(b) Refer to Precaution.

Click here

(c) Disconnect the cable from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

(d) Remove the roof headlining assembly.

Click here

(e) Install SST.

CAUTION:

Check that there is no looseness in the curtain shield airbag assembly.

(1) Disconnect the connector from the curtain shield airbag assembly.

NOTICE:

When disconnecting the airbag connector, take care not to damage the airbag wire harness.

(2) After connecting the following SST to each other, connect them to the curtain shield airbag assembly.

SST: 09082-00700

SST: 09082-00802

09082-10801

09082-40800

NOTICE:

To avoid damaging the SST connector or wire harness, do not lock the secondary lock of the twin lock.

(3) Move SST at least 10 m (32.8 ft.) away from the front side window of the vehicle.

(4) While maintaining sufficient clearance for the SST wire harness in the front side window, close all doors and windows of the vehicle.

NOTICE:

Take care not to damage the SST wire harness.

(5) Connect the red clip of SST to the positive (+) battery terminal and the black clip of SST to the negative (-) battery terminal.

(f) Deploy the airbag.

(1) Check that no one is inside the vehicle or within a 10 m (32.8 ft.) radius of the vehicle.

(2) Press the SST activation switch and deploy the airbag.

CAUTION:

• Before deployment, make sure that no one is near the vehicle.
• The curtain shield airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment.
• Use gloves and safety glasses when handling a curtain shield airbag assembly with a deployed airbag.
• Do not apply water etc. to a curtain shield airbag assembly with a deployed airbag.
• Always wash your hands with water after completing the operation.

HINT:

The airbag is deployed as the LED of the SST activation switch comes on.

3. DISPOSE OF CURTAIN SHIELD AIRBAG ASSEMBLY (WHEN NOT INSTALLED IN VEHICLE)

NOTICE:

Be sure to observe the following procedure when deploying the airbag.

HINT:

Prepare a battery as the power source to deploy the airbag.

(a) Check the function of SST. Click here SST: 09082-00700

(b) Remove the curtain shield airbag assembly.

CAUTION:

• Before removing the curtain shield airbag assembly, wait at least 90 seconds after turning the ignition switch off and disconnecting the cable from the negative (-) battery terminal.
• When storing the curtain shield airbag assembly, keep the airbag deployment side facing upward.

(c) Cut off the deployment section of the curtain shield airbag assembly.

(d) Using braided wire, tie down the lower No. 1 instrument panel airbag assembly to an unneeded tire.

Wire harness:

Stripped wire section:

1.25 mm2 or more (0.00193 in.2 or more)

CAUTION:

If the wire harness is too thin or an alternative object is used to tie down the lower No. 1 instrument panel airbag assembly, it may snap when the airbag is deployed. Always use a wire for vehicle use with an area of at least 1.25 mm2 (0.0019 in.2).

HINT:

To calculate the area of the stripped wire harness section:

Area = 3.14 x (Diameter)2 divided by 4

(1) Position the curtain shield airbag assembly inside the tire as shown in the illustration. Tire size: Must exceed the following dimensions Width 185 mm (7.28 in.) Inner diameter 360 mm (1.18 ft.) CAUTION: Make sure that the wires are tight. If there is slack in the wires, the curtain shield airbag assembly may break loose when the airbag is deployed. NOTICE: The tires may be damaged by the airbag deployment, so use unneeded tires.

(e) Install SST.

(1) After connecting SST each other, connect them to the curtain shield airbag. SST: 09082-00802 09082-10801 09082-40800

(f) Place the tires.

CAUTION:

Do not face the deployment side of the curtain shield airbag assembly toward the ground.

(1) Place at least 2 tires under the tire to which the curtain shield airbag assembly is tied.

(2) Place at least 2 tires onto the tire to which the curtain shield airbag assembly is tied. The top tire should have a wheel installed. NOTICE: Do not place the SST connector under the tire because it could be damaged. The tires and wheel may be damaged by the airbag deployment, so use unneeded tires and wheels.

(3) Tie the tires together with 2 wire harnesses. CAUTION: Make sure that the wires are tight. Looseness in the wires results in the tires breaking loose when the airbag is deployed.

(g) Install SST. (1) Connect the SST connector. SST: 09082-00700 NOTICE: To avoid damaging the SST connector or wire harness, do not lock the secondary lock of the twin lock. Also, secure some slack for the SST wire harness inside the tire. (2) Move SST at least 10 m (32.8 ft.) away from the airbag tied down to the tire.

(h) Deploy the airbag.

(1) Connect the red clip of SST to the positive (+) battery terminal and the black clip of SST to the negative (-) battery terminal.

(2) Check that no one is within a 10 m (32.8 ft.) radius of the tire to which the curtain shield airbag assembly is tied.

(3) Press the SST activation switch and deploy the airbag.

CAUTION:

Before deployment, make sure that no one is near the airbag.

HINT:

The airbag is deployed as the LED of the SST activation switch comes on.

(i) Dispose of the curtain shield airbag. CAUTION: The curtain shield airbag assembly becomes extremely hot when the airbag is deployed, so do not touch it for at least 30 minutes after deployment. Use gloves and safety glasses when handling a curtain shield airbag assembly with a deployed airbag. Do not apply water etc. to a curtain shield airbag assembly with a deployed airbag. Always wash your hands with water after completing the operation. (1) Remove the curtain shield airbag assembly from the tire. (2) Place the curtain shield airbag assembly in a plastic bag, tie it tightly, and dispose of it according to local regulations.