Toyota Tundra Service Manual: Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

A bolt without a torque specification is shown in the standard bolt chart (see page ).

PROCEDURE

1. INSTALL UPPER CAB REAR PILLAR PLATE LH

(a) Align the positioning hole with the claw, and install the upper plate with the 4 bolts as shown in the illustration.

2. INSTALL UPPER CAB REAR PILLAR PLATE RH

HINT:

Use the same procedures described for the LH side.

3. INSTALL BACK WINDOW OUTSIDE MOULDING

(a) Install the outside moulding with the 3 clips.

(b) Using an air riveter or hand riveter with a nose piece, install the back window outside moulding with 16 new rivets.

HINT:

If the rivet cannot be cut, pull it once and cut it.

NOTICE:

• Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.
• Confirm that the rivets are seated properly against the moulding.
• Do not tilt the riveter when installing the rivet to the moulding.
• Do not leave any space between the rivet head and moulding.
• Do not leave any space between the moulding and door frame. Firmly hold together the 2 items while installing the rivet.

4. INSTALL BACK DOOR POWER WINDOW REGULATOR MOTOR

(a) Install the drum and wire guide to the motor.

(b) Install the cover with the 2 screws.

(c) Apply MP grease to the rotating areas of the regulator motor.

(d) Install the motor with the 2 nuts. Torque: 5.9 N·m {60 kgf·cm, 52 in·lbf}

5. INSTALL BACK DOOR POWER WINDOW REGULATOR SUB-ASSEMBLY

(a) Apply MP grease to the sliding and rotating parts of the window regulator.

NOTICE:

Do not apply grease to the spring of the window regulator.

(b) Temporarily install the window regulator by attaching the 3 upper claws.

(c) Loosely install the bolts onto the window regulator.

NOTICE:

Be careful not to drop and deform the window regulator.

(d) Tighten the 7 bolts in the order shown in the illustration.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

6. INSTALL BACK WINDOW GLASS

(a) Temporarily install the back window glass to the window regulator with the 4 bolts.

(b) Tighten the 4 bolts in the order shown in the illustration.

Torque:

8.0 N·m {82 kgf·cm, 71 in·lbf}

NOTICE:

Do not damage the back window glass.

(c) Connect the 2 defogger connectors labeled A.

7. INSTALL BACK DOOR GLASS RUN

(a) Install the glass run.

8. INSTALL INNER BACK DOOR GLASS WEATHERSTRIP

(a) Install the inner weatherstrip.

9. INSTALL OUTER BACK DOOR GLASS WEATHERSTRIP ASSEMBLY

(a) Install the outer weatherstrip with the 9 clips.

10. INSTALL BACK DOOR SERVICE HOLE COVER

(a) Slide the cover to the right to engage the retainer labeled A.

(b) Attach the claw labeled B to the body.

(c) Install the 12 bolts and nut.

(d) Install the back window regulator connector labeled C.

11. INSTALL ROOF HEADLINING ASSEMBLY

(a) Return the roof headlining to its original position. Refer to the following procedures (see page ).

12. INSTALL NO. 1 ROOM LIGHT ASSEMBLY

13. INSTALL ASSIST GRIP SUB-ASSEMBLY

14. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH

15. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY RH

16. INSTALL LOWER QUARTER TRIM PANEL ASSEMBLY LH

17. INSTALL LOWER QUARTER TRIM PANEL ASSEMBLY RH

18. INSTALL FRONT SHOULDER BELT ANCHOR PLATE SUB-ASSEMBLY LH

19. INSTALL FRONT SHOULDER BELT ANCHOR PLATE SUB-ASSEMBLY RH

HINT:

Use the same procedures described for the LH side.

20. INSTALL NO. 1 BOX SPEAKER ASSEMBLY

21. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH

22. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH

23. INSTALL REAR DOOR SCUFF PLATE LH

24. INSTALL REAR DOOR SCUFF PLATE RH

25. INSTALL REAR SEAT ASSEMBLY LH

26. INSTALL REAR SEAT ASSEMBLY RH

27. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING LH

28. INSTALL REAR ROOF DRIP SIDE FINISH MOULDING RH

HINT:

Use the same procedures described for the LH side.

29. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL