Toyota Tundra Service Manual: Removal

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, forward recognition camera system, lane departure alert system, pre-collision system may not operate properly due to a difference in the transmissivity or black ceramic border.

PROCEDURE

1. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH

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2. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH

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3. REMOVE HOOD TO COWL TOP SEAL

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4. REMOVE FRONT FENDER TO COWL SIDE SEAL LH

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5. REMOVE FRONT FENDER TO COWL SIDE SEAL RH

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6. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

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7. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

(a) Partially remove the front door opening trim weatherstrip LH so that the front pillar garnish LH can be removed.

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8. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedures described for the LH side.

9. REMOVE FRONT PILLAR GARNISH LH

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10. REMOVE FRONT PILLAR GARNISH RH

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11. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

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12. REMOVE ROOF CONSOLE BOX ASSEMBLY

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13. REMOVE NO. 1 ROOM LIGHT ASSEMBLY

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14. REMOVE VISOR ASSEMBLY LH

(a) for Double Cab:

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(b) for CrewMax:

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15. REMOVE VISOR ASSEMBLY RH

HINT:

Use the same procedures described for the LH side.

16. REMOVE VISOR HOLDER

(a) for Double Cab, w/o Illumination:

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(b) for CrewMax, w/o Illumination:

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17. REMOVE ASSIST GRIP SUB-ASSEMBLY

(a) for Double Cab:

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(b) for CrewMax:

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18. REMOVE COAT HOOK

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19. REMOVE NO. 1 FORWARD RECOGNITION COVER (w/ Lane Departure Alert System)

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20. REMOVE FORWARD RECOGNITION LATCH (w/ Lane Departure Alert System)

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21. REMOVE FORWARD RECOGNITION CAMERA (w/ Lane Departure Alert System)

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22. REMOVE FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Lane Departure Alert System)

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23. REMOVE ROOF HEADLINING ASSEMBLY

(a) Partially remove the roof headlining.

HINT:

It is not necessary to completely remove the roof headlining. Slightly lower the front section of the roof headlining so that the windshield glass can be removed in a later step.

• For Double Cab, refer to the following procedures.

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• For CrewMax, refer to the following procedures.

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24. REMOVE REAR ROOF DRIP SIDE FINISH MOULDING LH

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25. REMOVE REAR ROOF DRIP SIDE FINISH MOULDING RH

HINT:

Use the same procedures described for the LH side.

26. REMOVE ROOF DRIP SIDE FINISH MOULDING LH

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27. REMOVE ROOF DRIP SIDE FINISH MOULDING RH

HINT:

Use the same procedures described for the LH side.

28. REMOVE ROOF DRIP SIDE FINISH MOULDING CLIP

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29. REMOVE OUTSIDE WINDSHIELD MOULDING

(a) Using a knife, cut off the outside windshield moulding as shown in the illustration.

NOTICE:

Be careful not to damage the vehicle body.

(b) Remove the remaining moulding.

HINT:

Make a partial cut in the moulding. Then pull and remove it by hand.

30. REMOVE UPPER WINDSHIELD OUTSIDE MOULDING

(a) Using a knife, cut off the upper windshield outside moulding as shown in the illustration.

NOTICE:

Be careful not to damage the vehicle body.

(b) Remove the remaining moulding.

HINT:

Make a partial cut in the moulding. Then pull and remove it by hand.

31. REMOVE WINDSHIELD GLASS

(a) w/ Windshield Deicer:

Remove the clip and disconnect the connector.

(b) Apply protective tape to the outer surface of the vehicle body to prevent scratches.

(c) From the interior, insert a piano wire between the vehicle body and windshield glass as shown in the illustration.

(d) Tie objects that can serve as handles (for example, wooden blocks) to both wire ends.

NOTICE:

• When separating the windshield glass from the vehicle, be careful not to damage the vehicle's paint or interior/exterior ornaments.
• To prevent the instrument panel from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and instrument panel.

(e) Place matchmarks over the windshield glass and vehicle body on the locations indicated in the illustration. HINT: Matchmarks do not need to be placed if not reusing the windshield glass.

*a Matchmarks

(f) Cut through the adhesive by pulling the piano wire around the windshield glass.

NOTICE:

Leave as much adhesive on the vehicle body as possible when cutting through the adhesive.

(g) Disengage the stoppers.

(h) Using suction cups, remove the windshield glass.

32. CLEAN WINDSHIELD GLASS

(a) Using a gasket scraper, remove the damaged stoppers, dams and adhesive sticking to the windshield glass.

(b) Clean the outer edges of the windshield glass with non-residue solvent.

NOTICE:

Even if using new windshield glass, clean it with non-residue solvent.

33. CLEAN VEHICLE BODY

(a) Clean and shape the contact surface of the vehicle body.

(1) On the contact surface of the vehicle body, use a knife to cut away excess adhesive as shown in the illustration.

HINT:

Leave as much adhesive on the vehicle body as possible.

NOTICE:

Be careful not to damage the vehicle body.

(b) Clean the contact surface of the vehicle body with cleaner.

HINT:

Even if all the adhesive has been removed, clean the vehicle body.